Building a Spin Caster
& the fun that goes with it . . .

We like 1" square tubing for legs. To add an low cost leg leveler, a 7/16" nut welded into the end of the leg and 1 1/2" x 7/16" carriage bolt have been used on may of our shop built stands.

We started with 3" channel welded to 3/16" x 1 1/2" flat stock to give stability and mass.  Since a spinning pair of disks to hold the rubber mold, it seems like a good idea to make it heavy enough to keep it from dancing around the shop floor.  The channel has the perfect angle on it's web to attach the legs.

The head on this metal cutting band saw can be pivoted to make angle cuts. Here a brace used in the framework of the spin caster is being cut to 20 degrees.

You can never have enough clamps. Here's a shot where the stand and top are about ready to be welded.

Machining

This piece started life as part of an aluminum drawer slide. Here a 3/16" slot is being milled to hold the motor straight.

The hub is from a piece of 2" aluminum bar stock. We machined it, bored and cut threads to fit the motor.

The hub is attached to the 1/2" x 11 1/2" aluminum plate. The photo on the right shows 3/8" threads being tapped. Keeping taps started straight can sometimes be a real issue. My tapping unit is an old drill press body that has a hand wheel attached to the top spindle and another hand wheel to lift the tap. The spring has been removed. It works on gravity.

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